Technologies Enabling Integrated Manufacturing Automation
Wipro PARI brings together technologies across precision handling, assembly, measurement, machine vision, traceability, flexible manufacturing and manufacturing systems integration to deliver integrated automation solutions for complex production environments.
Precision Handling & Positioning
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Assembly & Joining
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Measurement & Testing
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Machine Vision & Sensors
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Part Traceability & Quality Data Management
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Flexible Manufacturing
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Large Interlinked System Software
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Enterprise Manufacturing Systems Integration
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Precision Handling & Positioning
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01
Precision Handling
& Positioning →
& Positioning →
02
Assembly
& Joining →
& Joining →
03
Measurement
& Testing →
& Testing →
04
Machine Vision
& Sensors →
& Sensors →
05
Part Traceability
& Quality Data Management →
& Quality Data Management →
06
Flexible
Manufacturing →
Manufacturing →
07
Large Interlinked
System Software →
System Software →
08
Enterprise Manufacturing
Systems Integration →
Systems Integration →
01 / 08
Precision Handling
& Positioning
Precision Across Every Movement
Wipro PARI provides technologies for handling and positioning
components across automated manufacturing processes, from part
feeding and transport to precise positioning and high-speed
handling.
Technology Capabilities
Part Feeding
Chutes and feeder bowls for controlled component
feeding and orientation.
Part Holding, Referencing & Fixturing
Grippers and mechanisms for secure component
holding, referencing
and positioning.
and positioning.
Part Transport
Material movement systems for controlled component
transfer
across manufacturing processes.
across manufacturing processes.
Part Positioning
Servo positioners, indexers and lifters for accurate
component positioning operations.
High-Speed Handling
Motion technologies, robots and manipulators for fast
automated component handling.
02 / 08
Assembly & Joining
Technologies for Reliable Assembly Processes
Wipro PARI has experience in assembly applications across
automotive powertrain components, high-interference assemblies,
construction-equipment components, and mechanical and electrical
components.
Application Expertise
Pressing
Controlled pressing operations integrated into
automated manufacturing and assembly processes.
automated manufacturing and assembly processes.
RTV Dispensing, Sealing & Joining
Automated dispensing, sealing and joining processes
for precise component assembly.
for precise component assembly.
Selective Assembly & Special Fitment
Component selection and specialised fitment
solutions
for specific assembly requirements.
for specific assembly requirements.
Process Capability Studies
Process evaluation and capability studies to support
consistent assembly performance.
consistent assembly performance.
Riveting & Hammering
Automated riveting and hammering processes integrated
into component assembly operations.
into component assembly operations.
Part Marking & Labelling
Integrated part marking and labelling for identification
throughout assembly processes.
throughout assembly processes.
03 / 08
Measurement & Testing
Integrated Measurement and Testing
Wipro PARI integrates measurement and testing technologies
into manufacturing systems for in-process and post-process
inspection.
Capabilities cover dimensional and attribute measurement as well as leak and electrical testing.
Capabilities cover dimensional and attribute measurement as well as leak and electrical testing.
Measurement Capabilities
Dimensional & Attribute Measurement
Measurement and verification integrated into
manufacturing operations.
Leak Testing
Testing using parameters including leak rate,
flow and volume.
Electrical Testing
Testing of electrical parameters including phase
angle, voltage and current.
Process Measurement
Measurement of parameters such as displacement,
torque and angle.
04 / 08
Machine Vision & Sensors
Vision and Sensor Technologies for Process Control
Wipro PARI integrates machine vision and sensor technologies
across automated manufacturing processes for inspection,
measurement, guidance and verification.
Machine Vision Applications
Part Presence & Orientation
Verification of component presence and correct
orientation.
Robot Guidance & Alignment
Vision-based guidance and alignment for robotic
applications.
Dimensional Measurement
Vision-based measurement for manufacturing and
inspection processes.
Mistake Proofing & Tolerance Monitoring
Verification of manufacturing conditions and
component tolerances.
Traceability & Marking Verification
Vision-based verification of identification and
traceability information.
Sensor Integration
Capabilities include laser profile sensors, precision
displacement sensors, servo-parameter sensors, force
sensors, torque sensors and pressure sensors.
05 / 08
Part Traceability & Quality Data Management
Connecting Every Part with Its Production Data
Wipro PARI provides part tracking and quality data management
capabilities for machining and assembly lines.
PC-based data acquisition enables manufacturing information to be captured and managed across production processes, supporting component identification and traceability.
PC-based data acquisition enables manufacturing information to be captured and managed across production processes, supporting component identification and traceability.
Traceability Technologies
RFID Tags & Read-Write Units
Identification and tracking of components
through manufacturing operations.
through manufacturing operations.
Barcode Labels & 2D Codes
Part identification and production traceability.
Laser & Pin Marking
Permanent component identification integrated
into manufacturing processes.
into manufacturing processes.
Handheld Readers & Fixed Cameras
Automated and manual reading of identification
information
across production lines.
across production lines.
06 / 08
Flexible Manufacturing
Manufacturing Systems Designed for Change
Wipro PARI combines flexible feeding mechanisms, gantry and
robotic systems, vision technologies and conveyor control to
support flexible manufacturing environments.
The approach enables manufacturing systems to adapt to changing production requirements through:
The approach enables manufacturing systems to adapt to changing production requirements through:
Flexible Manufacturing Capabilities
Quick Changeovers
Supporting transitions between manufacturing
requirements.
Simple Setups
Designed to simplify production setup and operation.
Adjustable Equipment
Equipment that can accommodate changing
manufacturing needs.
Smart Robots
Robotic technologies integrated into flexible
production environments.
Automated & Manual Systems
A balance between automated and manual manufacturing
operations.
Reconfigurability
Systems that can be reconfigured to support new
manufacturing requirements.
07 / 08
Large Interlinked System Software
Connecting Automation Across Complex Production Systems
Wipro PARI provides software capabilities for large interlinked
manufacturing systems, connecting individual automation modules
and processes across production environments.
The technology supports both rigid and loose interlinked systems, with scalable software architecture for managing complex automation requirements.
The technology supports both rigid and loose interlinked systems, with scalable software architecture for managing complex automation requirements.
System Capabilities
Flexible Assembly Lines
Software integration across interconnected assembly
operations.
Transport Systems
Control and coordination of material movement across
production systems.
Process Control
Software-based control of manufacturing processes
and equipment.
Supervisory System Architecture
System-level monitoring and coordination across
interconnected automation modules.
08 / 08
Enterprise Manufacturing Systems Integration
Connecting Manufacturing Operations with Enterprise Systems
Wipro PARI provides manufacturing systems integration capabilities
that connect shop-floor automation with plant and enterprise-level
systems.
Integration Capabilities
Manufacturing Execution Systems (MES)
Integration of manufacturing execution capabilities
across production operations.
across production operations.
Data & Part Genealogy Tracking
Tracking production data and component history
through manufacturing processes.
through manufacturing processes.
Recipe & Batch Management
Management of manufacturing recipes
and production batches.
and production batches.
Manufacturing Intelligence
Production information supporting visibility
across manufacturing operations.
across manufacturing operations.
Maintenance & Quality Management
Integration of maintenance and quality information
within manufacturing systems.
within manufacturing systems.
Enterprise Integration
ERP Integration |
MES Integration |
SCADA / Plant IT Integration
The integrated approach enables manufacturing and enterprise
systems to work together through a connected information
architecture.
