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Digital Technologies for
Intelligent Manufacturing

Wipro PARI’s SaaS solutions enable manufacturers to simulate, validate and optimise manufacturing systems before and during deployment.

Explore The Digital Manufacturing Journey

From Concept to Real-World Impact

01

SIMULATE

Model and analyse
manufacturing systems

02

VALIDATE

Test and validate
manufacturing systems

03

AUTOMATE

Deploy and integrate
automation systems

04

OPTIMISE

Analyse and optimise
system performance

01

Virtual Commissioning

De-risk. Validate. Accelerate.

Wipro PARI offers digital manufacturing solutions such as virtual commissioning and emulation for robotics and industrial automation processes like IC engine assembly lines, EV motor assembly lines, EV battery pack assembly line, machining lines, welding lines / fixtures (spot and arc), ASRS systems etc.

We use best in class simulation tools such as Siemens Process Simulate, Xcelgo and Rockwell Emulate3D.

Project Life Cycle Process - Traditional Method
Project Life Cycle Process - With Digitalization
Project Life Cycle Process - Traditional Method Project Life Cycle Process - With Digitalization
REAL SYSTEM Physical Automation
DIGITAL TWIN Virtual Validation
  • Control Systems
  • PLC based control system
  • CNC based control system
  • Robot controller based control system
  • Combination of any of the above

See Virtual Commissioning
in Action

From digital model to virtual validation, discover how Wipro PARI applies virtual commissioning and emulation to industrial automation systems.

02

Smart Robotics Lab

Here, automation gains autonomy.

The Wipro PARI Smart Robotics Lab is a working shop floor where intelligent robots, AI-managed fleets and physics-accurate digital twins run as one system. Everything we deploy on a customer site is built, integrated and proven here first.

The result is an operation that does not simply execute instructions. Robots, orchestration software and digital twins run in a closed loop;  every signal and movement captured, analysed and acted on in real time.

Five product lines, developed and validated in the lab:
Industrial Autonomous Mobile Robot Platform

wp.arc

Industrial AMRs built for dust, vibration and 24/7 duty cycles.

Master Warehouse Control System and Multi-Agent Orchestration

wp.mwcs

Master Warehouse Control System and Multi-Agent Orchestration

wp.mwcs

Master Warehouse Control System and Multi-Agent Orchestration

One brain, multiple systems.

One orchestration layer across every system, every workflow, every event.

Most facilities run a patchwork of control systems, each optimising locally. The result is bottlenecks and idle queues. wp.mwcs sits above them as an OEM-neutral execution brain, rerouting work as conditions change so material keeps flowing.

  • Unified multi-OEM orchestration with intelligent task routing and prioritisation.
  • Knowledge graph of live resource, workflow and dependency models.
  • Workflow and priority changes without manual task deletion or system disruption.
  • Bottleneck analysis , autonomous rerouting, material flow and inventory optimisation.
  • End-to-end visibility from task release to completion, down to transaction level.

Sandbox validation before go-live; deployment on-premises, hybrid, public or private cloud.

Physics-Accurate Digital Twin and Virtual Execution Environment

wp.emulate

Physics-Accurate Digital Twin and Virtual Execution Environment

wp.emulate

Physics-Accurate Digital Twin and Virtual Execution Environment

Test it first, build it once

A physics-accurate digital twin to validate layouts, routing and peak-volume behaviour before anything is built.

Without a twin, layouts and routing fail under peak volume and the failure is found after launch. wp.emulate builds the virtual operation first — assets, workflows, traffic and resource interactions — then emulates the devices, sensors, robots and control responses that run on it.

  • Virtual commissioning of workflows, integration and edge cases before site go-live.
  • Hardware and control emulation before physical assets exist.
  • Multi-robot scenario testing for congestion, routing and task allocation.
  • Layouts, fleet sizing, sequencing and peak-volume behaviour pre-tested.
  • Continuous validation — critical scenarios re-run as workflows evolve.

Built on NVIDIA Omniverse, Isaac Sim and cuOpt.

Shuttle Warehouse Control, Slotting and Sequencing

wp.ost

Shuttle Warehouse Control, Slotting and Sequencing

wp.ost

Shuttle Warehouse Control, Slotting and Sequencing

Every slot planned, every move sequenced.

Decides where every SKU should be stored, and when each shuttle should move.

A purpose-built warehouse control system for shuttle-based storage. It sets storage strategy and sequences movement in real time, holding throughput as order profiles shift through the day.

  • Purpose-built WCS for shuttle and multi-level storage.
  • Dynamic shuttle orchestration and real-time task sequencing.
  • Slotting and re-slotting engine.
  • Order wave optimisation.

Live digital twin to test a strategy before committing the fleet to it.

GPU-Accelerated Optimisation and Decision Engine

wp.opt

GPU-Accelerated Optimisation and Decision Engine

wp.opt

GPU-Accelerated Optimisation and Decision Engine

Millions of possibilities, one optimised decision

GPU-accelerated optimisation for real-world decision-making.

Scheduling, routing and network design grow combinatorially, faster than conventional solvers can keep up with. wp.opt runs the problem through a GPU-accelerated engine and returns an executable answer inside operational timeframes.

  • Warehouse scheduling and network optimisation
  • Delivery and fleet routing
  • Supply chain planning
  • SAP integration and agentic AI orchestration

How we deploy

Digitalization, in the right order.

01

Simulation

Internal modelling of layout, flow and process behaviour

02

Emulation

OEM integration and control-logic validation

03

Automation

System integrator role, taking the validated design to the floor

04

AI Factory

GPUs and IT infrastructure at factory level

Digitalization Master Triangle
AI Factory
Model
Automation
Simulation
Emulation

Digitalization –
Master Triangle Model

Automation models to be configured ensuring sensor data – PLC – Master PLCs along with control system workflows

03

Discrete Event Simulation

Model. Analyse. Optimise.

Wipro PARI offers Discrete Event Simulation services for our esteemed customers for their manufacturing plants as well as Warehouses.

We use best in class simulation tools such as Siemens Tecnomatix Plant Simulation.

This will help them achieve:

  • Throughput analysis of production lines or plants
  • Bottleneck identification and elimination
  • Optimization of production processes
  • What-if scenario evaluation
  • Visualization of plant operation
800x600
● Throughput Analysis
● Bottleneck
Identification
● Process
Optimisation
● Plant Operation
Visualisation
What-If
Scenario Evaluation ●

Greenfield Facility

Plan and validate your new manufacturing before implementation

Existing Facility

Optimise and increase production in your existing facility.

Simulation Tool

Siemens Tecnomatix Plant Simulation

From Simulation to
Shop-Floor Intelligence

Talk to Wipro PARI about our SaaS solutions for your manufacturing transformation.

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