Integrated Automation
Across the Logistics Value Chain

Wipro PARI provides integrated logistics automation solutions across end-of-line operations, warehouse automation, intralogistics, picking and dispatch, supported by supply chain IT and digital technologies.

By connecting physical automation with warehouse and manufacturing systems, Digital Twin and AI, these technologies can operate as part of a connected digital ecosystem rather than as isolated automation systems.

01. Turnkey Integrated Solution

End-to-End Logistics Automation

Wipro PARI brings together end-of-line, warehouse, intralogistics, picking, dispatch automation and supply chain IT within an integrated logistics automation approach.

Rather than treating each operation independently, the solution scope connects material movement across manufacturing, storage, fulfilment and dispatch, supported by automation and digital technologies. This end-to-end portfolio is the anchor story specified for the Turnkey Integrated Solution.

One Connected Logistics Flow

End-of-Line

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Warehouse

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Intralogistics

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Picking

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Dispatch

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Supply Chain IT

Across this flow, Wipro PARI's capabilities include ASRS, stacker cranes, shuttle systems, RGVs and EMS, AMRs and AGVs, palletising, sorting, end-of-line automation, lifts, carousels, WMS and WCS, picking stations, virtual commissioning, remote assistance, supply chain IT and AI.

Wipro PARI - Logistics Automation

From As-Is to To-Be

Wipro PARI's integrated logistics automation approach brings together:

Supply Chain
Process Study

Logistics
Engineering

Intralogistics Automation
& Project Management

Services

Connected Digital Ecosystem

The turnkey approach extends beyond physical automation to a connected digital ecosystem combining ASRS, AMR, IT-OT convergence, Digital Twin and AI.

Within this connected environment, WCS, WES, MES, SCADA and ERP can work together with physical automation, enabling material movement and operational information to be managed across an integrated system.

Connected Material Flow

ASRS stores inventory, AMRs move material between processes, WES/WCS orchestrates movement, MES manages production execution, while AI and Digital Twin technologies support optimisation and virtual validation.

02. Warehouse Automation

Automated Storage & Retrieval Solutions

Wipro PARI's warehouse automation portfolio covers automated storage and retrieval for pallets and boxes, supported by storage, shuttle, racking and material-handling configurations designed for different operational requirements.

Automated Storage Portfolio

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ASRS

Pallet ASRS – Shuttle | Crane | Hybrid
Mini-load ASRS
ASRS for Pallets & Boxes

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Shuttle Systems

Mother-Child & 4-Way Shuttle
2D Shuttle
3D Shuttle
1D Radio Shuttle

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Storage & Racking

Racking for ASRS
Clad-Rack ASRS

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Vertical Movement & Storage

Stacker Crane for ASRS
High-Speed Lifts
Vertical Carousels

Storage Configurations for Different Requirements

Wipro PARI's shuttle portfolio includes different 3D, 2D and 1D configurations to address varying requirements for storage flexibility and throughput.

Inventory data, including batch length and pallet quantity, can also be analysed to support storage sizing and configuration.

3D

2D

1D

Why Automated Storage & Retrieval?

The AS/RS approach supports 3–5X storage density, vertical storage up to 40–50 m, FEFO compliance, cold-chain integrity and near-100% inventory accuracy.

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3–5X

Storage Density

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40–50 m

Vertical Storage

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FEFO

Compliance

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Cold-Chain

Integrity

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Near-100%

Inventory Accuracy

Automated Inventory & Compliance

Automated storage supports batch selection, expiry management and lot segregation for FEFO execution. Automated movement can also reduce door opening, temperature excursions and manual exposure in cold-chain environments.

03. End-of-Line Automation

From Packaging to Automated Material Flow

Wipro PARI's end-of-line automation scope connects packaging, palletisation, sorting and material movement at the end of the production process.

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Higher
Throughput

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Greater
Accuracy

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Flexible
Palletisation

End-of-Line Flow

Filling &
Primary Packaging

Case Packing

Palletisation

Sorting

Material Movement

The portfolio includes conveyor sorting and packaging systems, mixed palletisation, gantry and robot palletisers, sorting conveyors and spirals, high-speed lifts and vision-based de-palletisation.

Mixed Pallet Automation

Wipro PARI's mixed pallet automation generates pallet-building coordinates based on product and pallet parameters, placement coordinates, rotations and stacking constraints.

The robot interface combines IPC-generated coordinates, a Fanuc 3DV camera and the Wipro PARI optimisation algorithm with GUI to support automated pallet building.

Vision-Based De-palletisation

Vision-based de-palletisation supports automated handling of palletised loads as part of the end-of-line automation process.

It forms part of Wipro PARI's integrated end-of-line portfolio, supporting automated pallet handling alongside palletisation, sorting and material movement.

Robotics Experience

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7000+

Robots Installed

04. Intralogistics Automation

Automated Material
Movement Across Operations

Wipro PARI provides intralogistics automation for manufacturing and warehouse environments using AMRs, AGVs, conveyors, RGVs and related material-movement technologies.

Its AGV and AMR experience covers system development, integration, production deployment and applications across industrial environments. The documented journey extends from 2005 to 2022+ and includes UL3100 and ANSI/RIA R15.08 certifications, along with a software platform supporting servicing, interoperability and RaaS.

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2005 – 2022+
AGV/AMR Journey

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UL3100 &
ANSI/RIA R15.08
Certified

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Interoperable
Software Platform

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Servicing
Interoperability
and RaaS

Across Warehouse Operations

Inbound

Putaway

Picking

Staging & Docking

Applications include picking-assistant AMRs, stacker AMRs and container destuffing using AMR + arm configurations.

Across Production Operations

Secondary
Packaging

Palletising

Labelling

Movement to
Warehouse

AMR applications also include case handling using AMR + cobot configurations.

Flexible Intralogistics

AMR applications extend across RM/PM movement, WIP, finished goods, samples, QC, reject and waste handling.

AMRs can dynamically navigate around obstacles, supporting flexible material movement without fixed paths and allowing operations to adapt to changing production requirements.

Reduced
Forklift Traffic

Reduced
Contamination

Improved Safety

No Fixed Path|

Easy Expansion

24×7
Operation

Safety & Navigation

Wipro PARI's documented AGV/AMR safety framework includes ANSI/RIA R15.08 and R15.06 standards, SIL-2 circuitry and Safe Torque Off. Direct-loaded AMR configurations include technologies such as 360° LiDAR, safety scanners, auto-hitching, swappable batteries and rocker-bogey suspension.

05. Picking Automation

Picking Automation for Different Throughput and SKU Requirements

Wipro PARI provides picking automation across Person-to-Goods, Goods-to-Person and Goods-to-Robot configurations, enabling different approaches based on SKU mix, throughput and operational requirements.

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Flexible
Configurations

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Higher
Throughput

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Greater
Accuracy

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Scalable
for Growth

Person-to-Goods

Person-to-Goods with RGV

SKU pallets are presented at picking locations through an RGV, with HHT-guided case picking supporting mixed-pallet preparation.

Goods-to-Person

Goods-to-Person with 4-Way Shuttle

The required SKU is automatically presented at the picking location for operator-led picking. This configuration is mapped for low-throughput, high-SKU applications.

Goods-to-Robot

Different configurations address varying throughput and SKU requirements:

Goods-to-Robot with Forklift
Medium Throughput

Goods-to-Robot with Forklift & RGV Shuttle / Layer Picking Robot
Medium Throughput / Low SKU

AMR-Based Goods-to-Robot
High Throughput / High SKU

High-Speed Goods-to-Robot with 4-Way Shuttle

Automated Truck Loading & Unloading

The picking and dispatch portfolio extends into automated truck loading and unloading through Non-Modified ATLS, AMR ATLS and Modified ATLS.

Non-Modified ATLS supports back loading through one-shot roller-bed/moving-floor systems, telescopic fork loading and side loading with RGV for open-body trucks.

AMR ATLS uses 3D LiDAR forklift technology and SLAM navigation to support automated loading and unloading.

Modified ATLS uses a chain-runner conveying system, with AGV/AMR loading supported through a Multi-Telescopic Loading System.

06. SaaS

Digital Technologies for Connected Logistics Automation

Wipro PARI's logistics technology stack brings together supply chain IT, warehouse software, orchestration, virtual commissioning, remote assistance, simulation and artificial intelligence to support connected logistics operations.

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Connected
Operations

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Data-Driven
Decisions

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Greater
Efficiency

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A Smarter
Supply Chain

Connected Supply Chain IT

End-to-end visibility across the supply chain.

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Track &
Trace

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Warehouse
Management

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Transport
Management

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Digital
Freight Network

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Supply Chain
Control Tower

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Connected
Supply Chain

IT-OT Convergence

A unified platform connecting enterprise and operational systems.

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ERP /
SAP

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MES

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WES

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WCS

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SCADA

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Digital
Twin

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AI
Factory

IT-OT convergence connects individual assets into an integrated ecosystem and supports real-time inventory, electronic batch records, electronic signatures, audit trails, equipment genealogy, alarm management, predictive maintenance, production scheduling and warehouse orchestration.

Digital Twin Before Deployment

Digital simulation can validate material flow, AMR traffic, ASRS throughput, operator movement, lift utilisation, peak demand, failure scenarios and future expansion before physical deployment.

The mapped technology scope also includes :

21 CFR Part 11

Audit Trails

Predictive Maintenance

Optimisation

Simulation & Optimisation

SVG NVIDIA Omniverse for digital simulation
SVG NVIDIA CuOpt for route and flow optimisation
SVG Better utilisation and faster decision making

Simulate and optimise operations for better flow, utilisation and performance.

Wipro Linecraft AI

SVG Edge data collection
SVG ML model training
SVG KPI analysis
SVG AI-powered recommendations
SVG Integrates with existing IT systems (no PLC changes)

Turn shop-floor data into real business impact.

AI-Powered Decision Making

AI can analyse SKU velocity, demand patterns, batch ageing, AMR congestion, lift utilisation and equipment health to support storage optimisation, fleet optimisation, order sequencing, preventive maintenance and energy and utility reduction.

Supporting Regulated Manufacturing

For pharmaceutical manufacturing environments, integrated automation can support GxP, WHO GMP, EU GMP Annex 11, US FDA 21 CFR Part 11, ALCOA+, GS1 Serialization, Electronic Batch Records and Audit Trails.

Let’s Automate

Your Logistics Operations.

Integrated Automation Across the Logistics Value Chain

End-to-End Logistics Automation

One Connected Logistics Flow

From As-Is to To-Be

Connected Digital Ecosystem

Connected Material Flow

Automated Storage & Retrieval Solutions

Automated Storage Portfolio

ASRS

Shuttle Systems

Storage & Racking

Vertical Movement & Storage

Storage Configurations for Different Requirements

3D

2D

1D

Why Automated Storage & Retrieval?

Automated Inventory & Compliance

From Packaging to Automated Material Flow

End-of-Line Flow

Filling & Primary Packaging

Case Packing

Palletisation

Sorting

Material Movement

Mixed Pallet Automation

Vision-Based De-palletisation

Robotics Experience

Automated Material Movement Across Operations

Across Warehouse Operations

Inbound

Putaway

Picking

Staging & Docking

Across Production Operations

Secondary Packaging

Palletising

Labelling

Movement to Warehouse

Flexible Intralogistics

Safety & Navigation

Picking Automation for Different Throughput and SKU Requirements

Person-to-Goods

Person-to-Goods with RGV

Goods-to-Person

Goods-to-Person with 4-Way Shuttle

Goods-to-Robot

Automated Truck Loading & Unloading

Digital Technologies for Connected Logistics Automation

Connected Supply Chain IT

IT-OT Convergence

Digital Twin Before Deployment

Simulation & Optimisation

Wipro Linecraft AI

Let’s Automate

Integrated Automation
Across the Logistics Value Chain

Filling &
Primary Packaging

Automated Material
Movement Across Operations

Secondary
Packaging

Movement to
Warehouse