Consumer Electronics Automation
High-speed, high-precision automation for smart communication devices and accessories.
Wipro PARI develops customized automation solutions for electronics assembly and production, bringing together engineering, robotics, motion, machine vision, precision manufacturing and machine-building capabilities.
Customized Automation for Diverse Electronics Applications
Automation Across Consumer Electronics Manufacturing
Wipro PARI designs and builds customized assembly, testing and packaging automation for smart communication devices and accessories, with capabilities spanning multiple stages of electronics manufacturing.
Housing
Lines
Automation solutions for precision handling, assembly and production processes associated with device housings.
Front & Back Glass Lines
Automated equipment supporting precision handling and assembly processes for front and back glass components.
Main Line Assembly & Testing
Integrated equipment for high-speed product assembly, process execution, inspection and testing.
Post-Line Assembly & Testing
Automation supporting downstream assembly and testing operations before the finished product moves to packaging.
Packaging
Lines
Automated handling and packaging equipment supporting the final stages of the manufacturing process.
Specialized
Sub-Lines
Dedicated automation for assemblies including SCD switches, wireless chargers and motherboard-related processes.
Precision Technologies for
Electronics Manufacturing
High-speed electronics manufacturing demands precise handling, synchronized motion, reliable inspection and consistent process control.
-
0.02 mm
Positional Accuracy -
µ-Level
Positional Accuracy
-
0.02 mm
Positional Accuracy -
µ-Level
Positional Accuracy
Precision Handling
High-speed gantry pick-and-place systems engineered for positional accuracy down to 0.02 mm.
Robotics & Vision
Articulated robots with vision-guided pick-and-place for accurate component handling and
process positioning.
Advanced Motion
Servo-driven synchronized motion systems supporting coordinated machine movement with µ-level positioning accuracy.
Process & Testing
Air-leak testing, load-cell-based force control, plasma cleaning and printing for critical process operations.
Machine Safety
Integrated machine safety engineering supporting controlled operation across complex automated manufacturing systems.
From Requirements to Machine Handover
Consumer Electronics projects demand precise coordination across engineering, manufacturing, software, supply chain and project execution. Wipro PARI follows a structured project execution process from defining customer requirements through machine build, validation, dispatch and final handover.
Typical Project Cycle
12–14 Weeks
From concept to handover, with focused execution.
Requirements
& Scope
Project Planning
& Kick-Off
Engineering
& Design
Design
Sign-Off
Supply Chain
& Software
Machine Build &
Quality
FAT +
Dispatch
On-Site Support
& Handover
Requirements
& Scope
Define project scope, resources, technical requirements, standards and customer expectations.
Project Planning
& Kick-Off
Establish timelines, responsibilities and cross-functional alignment from the start.
Engineering
& Design
Develop mechanical, controls and software solutions aligned with project requirements.
Design
Sign-Off
Complete controls, mechanical and software reviews before moving into execution.
Supply Chain & Software
Coordinate manufacturing and bought-out parts alongside software development.
Machine Build
& Quality
Fabricate, assemble and integrate the machine with rigorous quality checks.
FAT +
Dispatch
Validate system performance through FAT before packing and dispatch.
On-Site Support
& Handover
Support equipment installation and handover for final production readiness.
Micro-Schedule Monitoring & Risk Mitigation
Progress tracking, early identification of deviations and proactive risk mitigation throughout the project lifecycle.
Requirements & Scope
Define project scope, technical requirements, specifications and customer expectations.
Project Planning & Kick-off
Establish timelines, responsibilities and cross-functional alignment around the customer's target schedule.
Engineering & Design
Develop mechanical, controls and software solutions aligned with the defined machine requirements.
Design Sign-Off
Complete Controls, Mechanical and Software (CMS) sign-off to ensure overall design integration and compliance.
Supply Chain & Software
Coordinate manufacturing and bought-out parts alongside software development, testing and deployment.
Machine Build & Quality
Fabricate, assemble and integrate the machine with rigorous quality checks against defined specifications.
FAT & Dispatch
Validate system performance with the customer through FAT+, followed by secure packing and dispatch.
On-Site Support & Handover
Support equipment bring-up and installation at site through OSS, followed by final machine handover.
Progress tracking, early identification of deviations and proactive risk mitigation throughout the project lifecycle.
In-House Precision Manufacturing
Wipro PARI’s Consumer Electronics operations are supported by dedicated manufacturing infrastructure for producing critical machine components and supporting machine build requirements.
Capabilities include CNC and VMC machining, Robo Wire Cut, EDM, Turnmill and surface grinding, along with multi-axis machining capabilities. Quality infrastructure supports precision inspection and verification of manufactured components.
Additional in-house capabilities include heat treatment, stress relieving, shot blasting, painting, powder coating and black oxidation.
30 +
CNC & VMC Machines
5 mm-1000 mm
Component
Capability
4th & 5th
Axis
Machining
3D
CMM & Precision Inspection
10 µm
Achievable
precision
Built for Speed and Scalability
Wipro PARI’s Consumer Electronics operations are supported by dedicated assembly infrastructure across Pune, Bengaluru, Chennai and Hyderabad. Together, these facilities provide the capacity, retrofit capability, spares management and customer support required to respond to short product cycles and evolving production requirements.
Built for Speed
and Scalability
Wipro PARI’s Consumer Electronics operations are supported by dedicated assembly infrastructure across Pune, Bengaluru, Chennai and Hyderabad. Together, these facilities provide the capacity, retrofit capability, spares management and customer support required to respond to short product cycles and evolving production requirements.
With approximately 9,870 sq. m. of operational space and a weekly assembly and test capacity of 175 systems, the infrastructure is positioned to support both current programs and future business growth.
Built for Speed
and Scalability
Wipro PARI’s Consumer Electronics operations are supported by dedicated assembly infrastructure across Pune, Bengaluru, Chennai and Hyderabad. Together, these facilities provide the capacity, retrofit capability, spares management and customer support required to respond to short product cycles and evolving production requirements.
With approximately 9,870 sq. m. of operational space and a weekly assembly and test capacity of 175 systems, the infrastructure is positioned to support both current programs and future business growth.
Installation
175 Systems
Weekly Assembly & Test Capacity
~9,870 sq. m.
Operational Space
4 Locations
Pune | Bengaluru | Chennai | Hyderabad
Short NPI Cycles
Off-Site Retrofit Capability
Pune (HQ)
~7,260 sq. m. Assembly Shop
Independent assembly infrastructure with secured product rooms, precision mechanical assembly and controlled production environments.
Key Capabilities
- Precision gantry assembly up to 50 micron
- In-house wiring harness
- I/O testing
- Functional testing
Bengaluru
~1,396 sq. m. Assembly Shop
Dedicated assembly infrastructure supporting quick service, off-site retrofit assemblies and spares management.
Key Capabilities
- Quick Service & Support
- Off-Site Retrofit
- Dedicated Spares Management
Chennai
~651 sq. m. Assembly Shop
Dedicated assembly infrastructure supporting quick service, off-site retrofit assemblies and spares management.
Key Capabilities
- Quick Service & Support
- Off-Site Retrofit
- Dedicated Spares Management
Hyderabad
~560 sq. m. Assembly Shop
Dedicated assembly infrastructure supporting quick service, off-site retrofit assemblies and spares management.
Key Capabilities
- Quick Service & Support
- Off-Site Retrofit
- Dedicated Spares Management
Scalable Infrastructure
Assembly and testing capacity positioned to support additional business requirements.
Short NPI Cycle Support
Off-site retrofit capability helps respond to short new product introduction cycles.
Quick Service & Support
Distributed operations enable responsive support close to key customer manufacturing locations.
Dedicated Spares Management
Dedicated spares management supports high equipment uptime.
From Requirement to Production-Ready Machine
Wipro PARI brings together project management, engineering, supply chain, software, machine build, validation and deployment capabilities to take customer requirements through to a production-ready automation system.
Project Management
Requirements • Planning • Scheduling
Engineering
Mechanical • Controls • Software
Supply Chain
Manufacturing • Bought-Out Components
Build & Validation
Machine Build • Quality • FAT+
Deployment
Dispatch • On-Site Support • Handover
Quality Built into Every Machine
Quality controls are integrated across manufacturing and machine build, with inspection and verification carried out at defined stages of execution.
Support Where Production Happens
On-site teams support equipment installation, bring-up and final handover at customer manufacturing locations, helping transition the automation system from factory validation to production operation.
Installation
Bring-Up
Production Support
Handover
Engineering for Consumer Electronics Manufacturing
- Speed
- Precision
- Quality
- Scalability
Planning Your Next Consumer Electronics Automation Project?
Talk to Wipro PARI about customized automation for your next smart communication device, accessory or electronics production requirement.